Note that due to unforseen circumstances I was unable to attend the foundry day.
Air drying clay figures prepared for sand casting.
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Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand as the mold material.
There are six steps in this process:
- Place a pattern in sand to create a mold.
- Incorporate the pattern and sand in a gating system.
- Remove the pattern.
- Fill the mold cavity with molten metal.
- Allow the metal to cool.
- Break away the sand mold and remove the casting.
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[image source] https://en.wikipedia.org/wiki/Sand_casting#/media/File:Haandform-e.png
Figure creation
Two figures were created for sand casting. With the rationale that if one was too large the other could be used.
The process for creation:
Wire armature based on the templates below
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Air drying clay was applied to the armature and wraped up overnight to firm up (but not harden)
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The forms were then refined and allowed to harden in preperation for casting. Setting time of air drying clay is approximately 2 days in sunlight. Humidity greatly effects drying time
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